Bendix-commercial-vehicle-systems DRM DRYER RESERVOIR MODULE 3/07 Uživatelský manuál

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1
Air
Connection Function/Connection No.
Port ID
DESCRIPTION
The function of the dryer reservoir module (DRM
) is to
provide heavy vehicles with an integrated vehicle air dryer,
secondary reservoir, purge reservoir, governor and a number
of the charging valve components in a module. The DRM
dryer module model covered in this Service Data Sheet is
the first to be released, see updates to this Service Data
Sheet for other models.
The DRM
dryer module includes an integrated solution air
dryer (AD-IS
®
), a reservoir (including a separate purge
reservoir section) a governor and four pressure protection
valves. These have been designed as an integrated air supply
system.
The function of the AD-IS
®
air dryer is to collect and remove
air system contaminants in solid, liquid and vapor form
before they enter the brake system. It provides clean, dry
air to the components of the brake system which increases
the life of the system and reduces maintenance costs. Daily
manual draining of the reservoirs is eliminated.
The function of the pressure protection valves is to both
control the order in which the components receive air from
the AD-IS
®
air dryer, and also to protect each reservoir from
a pressure loss in the other reservoir or a pressure loss in
an air accessory.
FIGURE 1 - DRYER RESERVOIR MODULE
The air dryer consists of a “spin on” desiccant cartridge
secured to a base assembly.
The base assembly contains a delivery check valve
assembly, safety valve, heater and thermostat assembly,
pressure protection valves, threaded air connections and
the purge valve assembly.
Bendix
®
Dryer Reservoir Module with AD-IS
®
Air Dryer
SD-98-9808
1
IN
21
PRI
22
AUX 1
23
AUX 2
UNL Unloader Control Air (D-2A
Governor) 2
RES Common Reservoir Pressure (D-2A
Governor) 2
EXH Governor Exhaust 1
TABLE 1 - DRM
DRYER MODULE AIR CONNECTIONS
Inlet Port (air in). 1
Delivery Port out (to Primary reservoir) 1
Auxiliary Delivery Port (air out). 4
Auxiliary Delivery Port (air out). 1
DESICCANT
CARTRIDGE
SECONDARY
RESERVOIR
AD-IS
®
Air Dryer
INTEGRATED
PURGE RESERVOIR
GOVERNOR
PRESSURE PROTECTION
VALVES (4)
AUXILIARY
DELIVERY PORTS
(5)
HEATER/
THERMOSTAT
SAFETY VALVE
AD-IS
®
AIR DRYER PART NUMBER STAMPED HERE
MOUNTING
BOLTS (3)
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1 2 3 4 5 6 ... 15 16

Shrnutí obsahu

Strany 1 - Air Dryer

1 Air Connection Function/Connection No.Port IDDESCRIPTIONThe function of the dryer reservoir module (DRM™) is toprovide heavy vehicle

Strany 2 - AIR DRYER OPERATION: GENERAL

10DRM™/AD-IS® AIR DRYER TROUBLESHOOTING CHARTSYMPTOMS1. Dryer is constantly“cycling” or purging.A. Test for excessive system leakage.Allowable leakage

Strany 3 - AIR DRYER PURGE CYCLE

11DRM™/AD-IS® AIR DRYER TROUBLESHOOTING CHART (Continued)SYMPTOMSCAUSEREMEDYD. Replace desiccant cartridge assembly.D. Desiccant requiresreplacement.E

Strany 4 - PREVENTIVE MAINTENANCE

12DRM™/AD-IS® AIR DRYER TROUBLESHOOTING CHART (Continued)SYMPTOMS CAUSEREMEDYC. Refer to Symptom 1, Remedy B.D. Repair or replace purge valve assembly

Strany 5 - VIDEO BW2327)

13DRM™/AD-IS® AIR DRYER TROUBLESHOOTING CHART (Continued)SYMPTOMS CAUSEREMEDYB. Excessive bends indischarge line (watercollects and freezes).C. Pressu

Strany 6 - REBUILDING THE AD-IS

14A. Compressor fails to“unload”.10. The air dryer purgepiston cycles rapidly inthe compressorunloaded (non-compressing) mode.A. Check air hose from g

Strany 8 - TEMPORARY AIR DRYER BYPASS

16BW1948 © 2007 Bendix Commercial Vehicle Systems LLC All rights reserved. 3/2007 Printed in U.S.A.

Strany 9 - FIGURE 7 - AD-IS

2FIGURE 2 - AD-IS® AIR DRYER CHARGE CYCLE. DIAGRAM SHOWS PRESSURE PROTECTION VALVES A AND B OPEN, C & D CLOSED.COMPRESSORGOVERNORPURGECONTROLCHAN

Strany 10

3FIGURE 3 - AD-IS® AIR DRYER PURGE CYCLE.COMPRESSORGOVERNORPURGECONTROLCHANNELDESICCANTBEDDELIVERYCHECKVALVE(CLOSED)PURGERESERVOIRPURGEVALVE(OPEN)TURB

Strany 11

4the second pressure protection valve (B) opens and air willbe supplied to the secondary reservoir and to the accessorypressure protection valves (C &

Strany 12

54. Perform the Operation & Leakage Tests listed in thispublication.WARNING!This air dryer is intended to remove moisture and othercontaminants no

Strany 13

6the servicing of the pressure protection valves.WARNING: Do not attempt to adjust or service thepressure protection valves - incorrect pressureprotec

Strany 14

7• Service New Purge Valve Housing Assembly: Containsa service new assembly and related components tochange the purge valve sub-assembly.• Pressure P

Strany 15

83. “Fan” the service brakes to reduce system air pressureto governor cut-in. Note that the system once againbuilds to full pressure and is followed b

Strany 16

9FIGURE 7 - AD-IS® AIR DRYER DELIVERY CHECK VALVEGOVERNOR GASKET(SPECIAL GASKET,SEE NOTE 6 ONPREVIOUS PAGE)GOVERNOR(NON-ADJUSTABLE,130 PSI CUT-OUT)BOL

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