Bendix-commercial-vehicle-systems AD-IS AIR DRYER AND RESERVOIR SYSTM Uživatelský manuál

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1
®
DESCRIPTION
The function of both the Bendix
®
AD-IS
®
(Integrated Solution
Air Dryer) air dryer and reservoir system and the Bendix
®
AD-IS
®
PuraGuard
®
oil coalescing air dryer and reservoir
system is to collect and remove air system contaminants
in solid, liquid and aerosol form before they enter the brake
system and to provide—as a module—heavy vehicles with
an integrated vehicle air dryer, purge reservoir, governor
and a number of the charging valve components in a
module. These components have been designed as an
integrated air supply system.
Both air dryer and reservoir systems provide clean, dry air
to the components of the brake system which increases
the life of the system and reduces maintenance costs.
The necessity for daily manual draining of the reservoirs
is eliminated.
Bendix
®
AD-IS
®
and AD-IS
®
PuraGuard
®
(Oil Coalescing) Air Dryer
and Reservoir Systems
DESICCANT
CARTRIDGE
(PURAGUARD
®
OIL COALESCING
SHOWN)
PURGE
RESERVOIR
24
AUX1
AUXILIARY
DELIVERY PORTS
(4)
GOVERNOR
PRESSURE
PROTECTION
VALVES (4)
HEATER /
THERMOSTAT
SAFETY VALVE
AIR DRYER
PART NUMBER
STAMPED HERE
MOUNTING
BOLTS (3)
22
SEC
DELIVERY TO
SECONDARY
RESERVOIR
21
PRI
DELIVERY TO PRIMARY
RESERVOIR
PRESSURE PROTECTION
VALVES (4)
SD-08-2418
MOUNTING
HOLES (4)
TABLE 1 - PORT DESIGNATIONS
1
IN
SUPPLY FROM
COMPRESSOR
UNL
GOVERNOR
UNLOADER (2)
PURGE VALVE
RES
GOVERNOR
RESERVOIR (2)
EXH
GOVERNOR
EXHAUST
23
AUX2
AUXILIARY
DELIVERY
PORT
Air Connection
Port ID
Function/
Connection
QTY
1
IN
Inlet Port (air in) 1
21
PRI
Delivery Port Out (to Primary Reservoir) 1
22
SEC
Delivery Port out (to Secondary Reservoir) 1
24
AUX 1
Auxiliary Delivery Port (air out) 4
23
AUX 2
Auxiliary Delivery Port (air out) 1
UNL Unloader Control Air (D-2A
Governor) 2
RES Common Reservoir Pressure (D-2A
Governor) 2
EXH Governor Exhaust 1
FIGURE 1 - BENDIX
®
AD-IS
®
AND AD-IS
®
PURAGUARD
®
OIL COALESCING AIR DRYER AND RESERVOIR SYSTEMS
DESICCANT
CARTRIDGE
(STANDARD SHOWN)
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1 2 3 4 5 6 ... 13 14

Shrnutí obsahu

Strany 1 - DESCRIPTION

1®DESCRIPTIONThe function of both the Bendix® AD-IS® (Integrated Solution Air Dryer) air dryer and reservoir system and the Bendix® AD-IS® PuraGuard®

Strany 2 - PORT (SEC)

10DELIVERY CHECK VALVE CLEANING PROCEDURE(Note: This is only required if system pressure does not build after temporary bypass is completed.)Refer to

Strany 3 - AIR DRYER AND RESERVOIR

11BENDIX®AD-IS® AIR DRYER AND RESERVOIR SYSTEM TROUBLESHOOTING CHARTSYMPTOM CAUSE REMEDY1. Dryer is constantly “cycling” or purging.A. Excessive sys

Strany 4 - OPERATION: GENERAL

12BENDIX®AD-IS® AIR DRYER AND RESERVOIR SYSTEM TROUBLESHOOTING CHARTSYMPTOM CAUSE REMEDY2. Water in vehicle reservoirs A. Maximum air dryer inlet te

Strany 5 - PREVENTIVE MAINTENANCE

13BENDIX®AD-IS® AIR DRYER AND RESERVOIR SYSTEM TROUBLESHOOTING CHARTSYMPTOM CAUSE REMEDY5. Cannot build system air pressure.A. Supply pressure to th

Strany 6 - WARNING:

14BW2234 © 2011 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group • 07/11 • All Rights Reserved

Strany 7 - Maintenance Kits

2FIGURE 2 - BENDIX® AD-IS® AIR DRYER AND RESERVOIR SYSTEM CHARGE CYCLE The Bendix® AD-IS® PuraGuard® oil coalescing air dryer has an identical appeara

Strany 8 - LOCK TABS

3BENDIX® AD-IS® AIR DRYER AND RESERVOIR SYSTEM OPERATION: GENERAL (Refer to Figure 2.)The AD-IS air dryer and reservoir systems are designed to re

Strany 9 - SYSTEM BYPASS

4AIR DRYER AND RESERVOIR SYSTEM OPERATION: GENERALThe Bendix® AD-IS® air dryer and reservoir system alternates between two modes or “cycles” during op

Strany 10

5PREVENTIVE MAINTENANCEImportant: Review the warranty policy before performing any intrusive maintenance procedures. An extended warranty may be voi

Strany 11 - TROUBLESHOOTING CHART

6OPERATION & LEAKAGE TESTS (REFER TO THE TROUBLESHOOTING CHART IN THIS MANUAL)For additional information see video BW2237.1. Check all lines and

Strany 12

7psi (±6 psi) there should be an associated leveling off (or momentary slight fall) of pressure as the third and fourth pressure protection valves op

Strany 13

8FIGURE 7 - SPLASH SHIELD BRACKET AND COVER - (EXPLODED VIEW)SPLASH SHIELD BRACKETSPLASH SHIELD COVERLOCK TABS

Strany 14 - BW2234 ©

9FIGURE 6 - BENDIX® AD-IS® AIR DRYER AND RESERVOIR SYSTEM DELIVERY CHECK VALVEGOVERNOR GASKET (SPECIAL GASKET,SEE ASSEMBLY NOTE 6)GOVERNOR(NON-ADJUSTA

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